A Fault Prognostic System for the Turbine Guide Bearings of a Hydropower Plant Using Long-Short Term Memory (LSTM)

Authors

  • Yasir Saleem Afridi Department of Computer Systems Engineering University of Engineering & Technology Peshawar, Pakistan https://orcid.org/0000-0003-0866-0815
  • Mian Ibad Ali Shah Department of Computer Systems Engineering University of Engineering & Technology Peshawar, Pakistan https://orcid.org/0009-0008-7288-9757
  • Adnan Khan Department of Computer Systems Engineering University of Engineering & Technology Peshawar, Pakistan
  • Atia Kareem Department of Computer Systems Engineering University of Engineering & Technology Peshawar, Pakistan
  • Laiq Hasan Department of Computer Systems Engineering University of Engineering & Technology Peshawar, Pakistan https://orcid.org/0000-0002-0517-9105

DOI:

https://doi.org/10.21015/vtse.v13i1.2053

Abstract

Hydroelectricity, being a renewable source of energy, globally fulfills the electricity demand. Hence, Hydropower Plants (HPPs) have always been in the limelight of research. The fast-paced technological advancement is enabling us to develop state-of-the-art power generation machines. This has not only resulted in improved turbine efficiency but has also increased the complexity of these systems. In lieu thereof, efficient Operation & Maintenance (O&M) of such intricate power generation systems has become a more challenging task. Therefore, there has been a shift from conventional reactive approaches to more intelligent predictive approaches in maintaining the HPPs. The research is therefore targeted at developing an artificially intelligent fault prognostics system for the turbine bearings of an HPP. The proposed method utilizes the Long Short-Term Memory (LSTM) algorithm in developing the model. Initially, the model is trained and tested by bearing vibration data from a test rig. Subsequently, it is further trained and tested with realistic bearing vibration data obtained from an HPP operating in Pakistan via the Supervisory Control and Data Acquisition (SCADA) system. The model demonstrates highly effective predictions of bearing vibration values, achieving a remarkably low RMSE.

References

H. Ritchie and P. Rosado, "Energy Mix," Our World in Data, 2020. Available: https://ourworldindata.org/energy-mix.

"A Review on Data-driven Predictive Maintenance Approach for Hydro Turbines/Generators," in Proc. Int. Workshop Adv. Manuf. Autom., 2016.

L. Yu, J. Qu, F. Gao, and Y. Tian, "A novel hierarchical algorithm for bearing fault diagnosis based on stacked LSTM," Shock Vibration, vol. 2019, Article ID 123456, 2019.

M. Markova, "Convolutional neural networks for forex time series forecasting," in AIP Conf. Proc., vol. 2459, no. 1, AIP Publishing, Apr. 2022.

Y. Ge, L. Guo, and Y. Dou, "Remaining useful life prediction of machinery based on KS distance and LSTM neural network," Int. J. Performability Eng., vol. 15, no. 3, pp. 895, 2019.

Y. S. Afridi, L. Hasan, R. Ullah, Z. Ahmad, and J.-M. Kim, "LSTM-Based Condition Monitoring and Fault Prognostics of Rolling Element Bearings Using Raw Vibrational Data," Machines, vol. 11, pp. 531, 2023.

V. Kannan, T. Zhang, and H. Li, "A review of the intelligent condition monitoring of rolling element bearings," Machines, vol. 12, no. 7, pp. 484, 2024.

Y. Li, X. Liang, and M. J. Zuo, "Diagonal slice spectrum assisted optimal scale morphological filter for rolling element bearing fault diagnosis," Mech. Syst. Signal Process., vol. 85, pp. 146–161, 2017.

G. A. Susto, A. Schirru, S. Pampuri, S. McLoone, and A. Beghi, "Machine learning for predictive maintenance: A multiple classifier approach," IEEE Trans. Ind. Informat., vol. 11, no. 3, pp. 812–820, 2014.

Y. Goldberg, "A primer on neural network models for natural language processing," Computer Science, 2015. Available: http://arxiv.org/abs/1510.00726.

C. Szegedy, V. Vanhoucke, S. Ioffe, J. Shlens, and Z. Wojna, "Rethinking the inception architecture for computer vision," in Proc. IEEE Conf. Comput. Vision Pattern Recognit., Las Vegas, NV, USA, Jun. 2016.

O. Janssens, V. Slavkovikj, B. Vervisch, et al., "Convolutional neural network-based fault detection for rotating machinery," J. Sound Vibration, vol. 377, pp. 331–345, 2016.

Z. Q. Chen, C. Li, and R. V. Sanchez, "Gearbox fault identification and classification with convolutional neural networks," Shock Vibration, vol. 2015, Article ID 390134, 2015.

L. Guo, H. L. Gao, Y. W. Zhang, et al., "Research on bearing condition monitoring based on deep learning," J. Vibration Shock, vol. 35, no. 12, pp. 166–171, 2016.

Z. Song, K. Wu, and J. Shao, "Destination prediction using deep echo state network," Neurocomputing, vol. 406, pp. 343–353, 2020.

C. Avci, B. Tekinerdogan, and C. Catal, "Analyzing the performance of long short-term memory architectures for malware detection models," Concurrency Comput.: Pract. Exp., vol. 35, no. 6, pp. 1–1, 2023.

T. Mikolov, A. Joulin, S. Chopra, M. Mathieu, and M. A. Ranzato, "Learning longer memory in recurrent neural networks," arXiv preprint, vol. arXiv:1412.7753, 2014.

H. Liu, I. Li, Y. Liang, D. Sun, Y. Yang, and H. Yang, "Research on deep learning model of feature extraction based on convolutional neural network," in 2024 IEEE 2nd Int. Conf. Image Process. Comput. Appl. (ICIPCA), pp. 810–816, 2024.

I. Malashin, V. Tynchenko, A. Gantimurov, V. Nelyub, and A. Borodulin, "Applications of Long Short-Term Memory (LSTM) Networks in Polymeric Sciences: A Review," Polymers, vol. 16, no. 18, pp. 2607, 2024.

X. Xia, J. Zhou, J. Xiao, and H. Xiao, "A novel identification method of Volterra series in rotor-bearing system for fault diagnosis," Mech. Syst. Signal Process., vol. 66–67, pp. 557–567, 2016.

B. Feng, D. Zhang, Y. Si, X. Tian, and P. Qian, "A condition monitoring method of wind turbines based on Long Short-Term Memory neural network," in 2019 25th Int. Conf. Autom. Comput. (ICAC), pp. 1–4, 2019.

R. Zhao, J. Wang, R. Yan, and K. Mao, "Machine health monitoring with LSTM networks," in 2016 10th Int. Conf. Sensing Technol. (ICST), pp. 1–6, 2016.

J. Wang, G. Wen, S. Yang, and Y. Liu, "Remaining useful life estimation in prognostics using deep bidirectional LSTM neural network," in 2018 Prognostics and System Health Management Conf. (PHM-Chongqing), pp. 1037–1042, 2018.

C. G. Huang, H. Z. Huang, and Y. F. Li, "A bidirectional LSTM prognostics method under multiple operational conditions," IEEE Trans. Ind. Electron., vol. 66, no. 11, pp. 8792–8802, 2019.

H. Ritchie and P. Rosado, "Energy Mix," Our World in Data, 2020. Available: https://ourworldindata.org/energy-mix.

"A Review on Data-driven Predictive Maintenance Approach for Hydro Turbines/Generators," in Proc. Int. Workshop Adv. Manuf. Autom., 2016.

L. Yu, J. Qu, F. Gao, and Y. Tian, "A novel hierarchical algorithm for bearing fault diagnosis based on stacked LSTM," Shock Vibration, vol. 2019, Article ID 123456, 2019.

M. Markova, "Convolutional neural networks for forex time series forecasting," in AIP Conf. Proc., vol. 2459, no. 1, AIP Publishing, Apr. 2022.

Y. Ge, L. Guo, and Y. Dou, "Remaining useful life prediction of machinery based on KS distance and LSTM neural network," Int. J. Performability Eng., vol. 15, no. 3, pp. 895, 2019.

Y. S. Afridi, L. Hasan, R. Ullah, Z. Ahmad, and J.-M. Kim, "LSTM-Based Condition Monitoring and Fault Prognostics of Rolling Element Bearings Using Raw Vibrational Data," Machines, vol. 11, pp. 531, 2023.

V. Kannan, T. Zhang, and H. Li, "A review of the intelligent condition monitoring of rolling element bearings," Machines, vol. 12, no. 7, pp. 484, 2024.

Y. Li, X. Liang, and M. J. Zuo, "Diagonal slice spectrum assisted optimal scale morphological filter for rolling element bearing fault diagnosis," Mech. Syst. Signal Process., vol. 85, pp. 146–161, 2017.

G. A. Susto, A. Schirru, S. Pampuri, S. McLoone, and A. Beghi, "Machine learning for predictive maintenance: A multiple classifier approach," IEEE Trans. Ind. Informat., vol. 11, no. 3, pp. 812–820, 2014.

Y. Goldberg, "A primer on neural network models for natural language processing," Computer Science, 2015. Available: http://arxiv.org/abs/1510.00726.

C. Szegedy, V. Vanhoucke, S. Ioffe, J. Shlens, and Z. Wojna, "Rethinking the inception architecture for computer vision," in Proc. IEEE Conf. Comput. Vision Pattern Recognit., Las Vegas, NV, USA, Jun. 2016.

O. Janssens, V. Slavkovikj, B. Vervisch, et al., "Convolutional neural network-based fault detection for rotating machinery," J. Sound Vibration, vol. 377, pp. 331–345, 2016.

Z. Q. Chen, C. Li, and R. V. Sanchez, "Gearbox fault identification and classification with convolutional neural networks," Shock Vibration, vol. 2015, Article ID 390134, 2015. DOI: https://doi.org/10.1155/2015/390134

L. Guo, H. L. Gao, Y. W. Zhang, et al., "Research on bearing condition monitoring based on deep learning," J. Vibration Shock, vol. 35, no. 12, pp. 166–171, 2016. DOI: https://doi.org/10.1155/2016/4632562

Z. Song, K. Wu, and J. Shao, "Destination prediction using deep echo state network," Neurocomputing, vol. 406, pp. 343–353, 2020.

C. Avci, B. Tekinerdogan, and C. Catal, "Analyzing the performance of long short-term memory architectures for malware detection models," Concurrency Comput.: Pract. Exp., vol. 35, no. 6, pp. 1–1, 2023.

T. Mikolov, A. Joulin, S. Chopra, M. Mathieu, and M. A. Ranzato, "Learning longer memory in recurrent neural networks," arXiv preprint, vol. arXiv:1412.7753, 2014.

H. Liu, I. Li, Y. Liang, D. Sun, Y. Yang, and H. Yang, "Research on deep learning model of feature extraction based on convolutional neural network," in 2024 IEEE 2nd Int. Conf. Image Process. Comput. Appl. (ICIPCA), pp. 810–816, 2024.

I. Malashin, V. Tynchenko, A. Gantimurov, V. Nelyub, and A. Borodulin, "Applications of Long Short-Term Memory (LSTM) Networks in Polymeric Sciences: A Review," Polymers, vol. 16, no. 18, pp. 2607, 2024.

X. Xia, J. Zhou, J. Xiao, and H. Xiao, "A novel identification method of Volterra series in rotor-bearing system for fault diagnosis," Mech. Syst. Signal Process., vol. 66–67, pp. 557–567, 2016.

B. Feng, D. Zhang, Y. Si, X. Tian, and P. Qian, "A condition monitoring method of wind turbines based on Long Short-Term Memory neural network," in 2019 25th Int. Conf. Autom. Comput. (ICAC), pp. 1–4, 2019.

R. Zhao, J. Wang, R. Yan, and K. Mao, "Machine health monitoring with LSTM networks," in 2016 10th Int. Conf. Sensing Technol. (ICST), pp. 1–6, 2016.

J. Wang, G. Wen, S. Yang, and Y. Liu, "Remaining useful life estimation in prognostics using deep bidirectional LSTM neural network," in 2018 Prognostics and System Health Management Conf. (PHM-Chongqing), pp. 1037–1042, 2018.

C. G. Huang, H. Z. Huang, and Y. F. Li, "A bidirectional LSTM prognostics method under multiple operational conditions," IEEE Trans. Ind. Electron., vol. 66, no. 11, pp. 8792–8802, 2019.

X. H. Le, H. V. Ho, G. Lee, and S. Jung, “Application of long short-term memory (LSTM) neural network for flood forecasting,” Water, vol. 11, no. 7, p. 1387, 2019.

Y. Chen and B. Han, “Prediction of bearing degradation trend based on LSTM,” in Proc. 2019 IEEE Symp. Series on Computational Intelligence (SSCI), pp. 1035–1040, 2019.

WAPDA, “Neelum Jhelum Hydropower Project,” Online Resource, 2012. [Online]. Available: http://wapda.gov.pk/vision2025/htmls_with-energy-crisis-in-pakistan/vision2025/njhp.html

J. Lee, H. Qiu, G. Yu, and J. Lin, “Wavelet filter-based weak signature detection method and its application on rolling element bearing prognostics,” J. Sound Vib., vol. 289, no. 4, pp. 1066–1090, 2006. DOI: https://doi.org/10.1016/j.jsv.2005.03.007

F. Dao, Y. Zeng, Y. Zou, and J. Qian, “Wear fault diagnosis in hydro-turbine via the incorporation of the IWSO algorithm optimized CNN-LSTM neural network,” Sci. Rep., vol. 14, no. 1, p. 25278, 2024.

Y. S. Afridi, K. Ahmad, and L. Hassan, “Artificial intelligence-based prognostic maintenance of renewable energy systems: A review of techniques, challenges, and future research directions,” Int. J. Energy Res., pp. 1–24, 2021.

Y. S. Afridi, “Bearing Vibration Dataset of a Hydropower Project,” figshare Dataset, 2022. [Online]. Available: https://doi.org/10.6084/m9.figshare.21290895.v1

Y. S. Afridi, L. Hassan, and K. Ahmad, “Machine learning applications for renewable energy systems,” in Advances in Artificial Intelligence for Renewable Energy Systems and Energy Autonomy, Springer, Cham, 2023.

Q. Wen, T. Zhou, C. Zhang, W. Chen, Z. Ma, J. Yan, and L. Sun, “Transformers in time series: A survey,” arXiv preprint, arXiv:2202.07125, 2022.

H. Zhou, S. Zhang, J. Peng, S. Zhang, J. Li, H. Xiong, and W. Zhang, “Informer: Beyond efficient transformer for long sequence time-series forecasting,” in Proc. AAAI Conf. Artif. Intell., vol. 35, no. 12, pp. 11106–11115, 2021.

J. Kim, S. Oh, H. Kim, and W. Choi, “Tutorial on time series prediction using 1D-CNN and BiLSTM: A case example of peak electricity demand and system marginal price prediction,” Eng. Appl. Artif. Intell., vol. 126, p. 106817, 2023.

Downloads

Published

2025-03-31

How to Cite

Afridi, Y. S., Shah, M. I. A., Khan, A., Kareem, A., & Hasan, L. (2025). A Fault Prognostic System for the Turbine Guide Bearings of a Hydropower Plant Using Long-Short Term Memory (LSTM). VFAST Transactions on Software Engineering, 13(1), 166–177. https://doi.org/10.21015/vtse.v13i1.2053